Framework Fabrication - IPS e.max ZirCAD
The IPS e.max ZirCAD framework material is the high-strength component of your restoration and must be given a design that supports the overall shape of the restoration and the cusps.
The excess in available space (severely prepared teeth, atrophied alveolar ridge) must be compensated by corresponding framework dimensions and not by the pressed material.
If possible, the connector design should be extended in the vertical direction, rather than in the horizontal direction.
Since the necessary connector dimensions cannot always be established in the sagittal (lingo-vestibular) directions, the connector dimensions should always be expanded in the vertical (inciso-cervical) direction.
A reduction in framework thickness always means a reduction in strength.
The parameters stored in the respective software are considered guidelines and have to be adjusted according to the total thickness of the restoration using the available software tools.

- Use a fine separating disk and continuous water cooling to cut the sprues. Smooth out the attachment points of the sprue using low speed and light pressure and design a natural surface structure.
- Blast the restoration with Type 1 Al2O3 at 1 bar (15 psi) pressure or under running water or with a steam jet.
- Do not blast ZirLiner or only very carefully in order not to remove it.















